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Aluminum Smelters

​​​​​​​Power Hungry Race: Aluminum Smelters Versus AI Data Centers

by Tyler Durden, Zero Hedge
May 24, 2025
Heaven's Harvest

(Zero Hedge)—The ‘Powering Up America’ theme has primarily focused on the surge of AI data centers being plugged into the nation’s electric grid to fuel chatbots and the digital economy. But what’s often overlooked are other major electrification trends, like on-shoring massive aluminum smelters, that will soon compete with AI data centers for power on strained grids.

Emirates Global Aluminium plans to break ground next year on a $4 billion smelter in Oklahoma with an annual capacity of 600,000 tons. The project, expected to take four years to complete, would mark the first new aluminum smelter built in the U.S. in 45 years—aligning with President Trump’s ‘America First’ agenda to re-shore critical mineral supply chains.

On-shoring and increasing production capacity for critical mineral supply chains are wonderful, especially aluminum, which is used in everything from consumer products to defense weapons. Yet aluminum smelters are among the most energy-intensive industrial plants in the world.

According to the U.S. Aluminum Association, producing one metric ton of aluminum takes nearly 15,000 kilowatt-hours (kWh) of electricity. A modern smelter with a capacity of 750,000 tons, or about the size of the new Oklahoma smelter that will be online at the end of the decade, consumes more electricity than Boston.

Today, we announced the progression of plans to develop the first new primary aluminium production plant in the United States of America since 1980. Construction of EGA’s American primary aluminium plant is expected to begin after a feasibility study and by the end of 2026, with… pic.twitter.com/HEMRpyYgyM

— Emirates Global Aluminium (@egaofficial) May 16, 2025

Reuters spoke with Matt Aboud, Senior Vice President of Strategy and Business Development at Century Aluminum, who explained that the problem for new smelters is locking in long-term competitive power contracts.

Last week, Aboud told attendees at the CRU Aluminium Conference in London that new smelters must secure long-term power contracts to lock in profitability and recoup billions of dollars in construction costs.

Estimates from the Aluminum Association indicate that a new U.S. smelter brought online this decade would need a 20-year power contract with prices locked in around $40 per MWh for the business to be viable.

The push to build new aluminum smelters aligns with broader on-shoring trends and the electrification of American industry. But it’s now colliding with the explosive growth of AI data centers (see: ‘The Next AI Trade’), intensifying the battle for power demand on the nation’s strained grid.

“Any smelter project is in a race with Big Tech, which is on the same hunt for energy to power its next-generation artificial intelligence data centres,” Reuters noted.

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Aluminum Association said that Microsoft paid around $115 per MWh to lock in a long-term power deal with Constellation Energy to restart Pennsylvania’s Three Mile Island nuclear plant.

The group added that even reactivating shuttered aluminum lines in the four U.S. states hosting smelters would raise power prices to north of $70 per MWh.

Emirates Global has said the smelter’s construction is contingent on securing a favorable long-term power deal with a local utility in the state.

What’s colliding on the grid—whether from new smelters or AI data centers—is the battle for affordable, reliable power. And that’s why Trump just did this…

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Starting the Day With a Scripture-Inspired Roast Helps Center Your Thoughts on Eternal Truths Amid Temporal Pressures

The world can seem chaotic, especially right after we wake up. Many believers start their mornings reaching for something familiar — a hot cup of coffee — yet end up settling for mediocre brews that do little more than deliver a caffeine jolt. The daily grind of life, with its endless distractions, news cycles, and responsibilities, can leave even the most faithful feeling spiritually parched alongside their physical fatigue. What if your morning ritual could do more than wake you up? What if it could ground you in truth, nourish your body with exceptional quality, and quietly advance a kingdom purpose at the same time?

That’s the promise — and the reality — behind Promised Grounds Coffee. This Christian-founded company doesn’t just roast beans; it approaches every step as an act of worship and discipleship. By selecting only the top 10% of specialty-grade beans, ethically sourced from dedicated farmers in Central and South America, and small-batch roasting them with reverence in Austin, Texas, Promised Grounds delivers what many describe as the best coffee available — never burnt, never bland, but rich with origin stories and layered flavors that honor God’s creation.

From the vibrant Psalm 27 Roast (a light, bright medium option) to the bold yet peaceful 2 Timothy 1:7 Decaf, each bag carries a Scripture verse that turns your daily pour into a gentle reminder of faith. And through their Ounce Per Ounce Promise, every ounce of coffee you enjoy provides an equal ounce of clean water to families in need via partnership with Filter of Hope — literally brewing hope for body and soul, one cup at a time.

The challenge for today’s Christians runs deeper than finding a decent cup. In an age of convenience-driven consumerism, it’s easy to support companies that dilute values or remain silent on matters of faith. Many believers want their everyday choices — from what they drink to how they spend — to reflect discipleship rather than just convenience. Promised Grounds solves this by weaving Christian excellence into the entire process: beans nurtured with prayerful stewardship by farming families, roasted as an offering rather than a commodity, and packaged with Bible verses to encourage a mindset of gratitude and purpose from the first sip. Reviewers consistently praise the smooth, rich profiles — whether enjoyed black in a drip maker, iced on a warm day, or shared in fellowship — noting how the quality stands toe-to-toe with premium secular brands while delivering something far more meaningful.

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For those leading churches or small groups, the impact multiplies. Promised Grounds offers bundles and options perfect for hospitality ministries, turning ordinary coffee service into an opportunity to point people toward the living water of Christ. Imagine greeting visitors with a warm cup whose very bag carries God’s Word — a subtle yet powerful witness that aligns with the Great Commission. The company’s Texas roots and commitment to “brewing hope” resonate especially with believers who value American enterprise paired with global compassion.

Of course, quality alone isn’t enough if the experience feels out of reach. Promised Grounds keeps it accessible with practical perks like free shipping on orders over $40, sample sets for discovering favorites, and thoughtful add-ons such as faith-themed mugs. Whether you prefer whole beans for fresh grinding, grounds for convenience, or even bulk options for larger households and ministries, the result is consistently superior coffee that makes discipleship feel integrated rather than added on.

As you consider how to align even the smallest habits with your walk with God, Promised Grounds Coffee stands out as a refreshing solution. It tackles the dual problems of subpar daily sustenance and disconnected consumption by offering a product that genuinely excels in taste while advancing a mission of clean water, farmer dignity, and scriptural encouragement. Believers who make the switch often describe it as more than a beverage upgrade — it becomes part of their rhythm of gratitude, a daily invitation to remember that every good gift comes from above.

If you’re ready to transform your mornings (and perhaps your church gatherings) with coffee that honors both exceptional craftsmanship and Christian values, I encourage you to explore what Promised Grounds has to offer. One sip at a time, you’ll be nourishing your body, refreshing your spirit, and participating in something far greater — all while enjoying what truly is among the best coffee available.

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